The KYOCERA UNIMERCO TestCenter gives you the chance to test new technologies within machining and cutting tools – before you invest. You get access to the latest knowhow about production optimisation, and you can do optimisation tests or simulate new production and machining methods without interrupting your production. On-the-spot optimisation The fact that the Testcenter is located right next to our production area facilitates direct collaboration with tool production experts during the whole test cycle. This results in persistent and focused improvement of our customers’ cutting technology. A wide range of test options in the centre, we can test and document all important cutting parameters: › Workpiece quality › cutting force › Tool wear › Surface roughness › Geometry and form tolerances › Hardness › Vibrations (model analysis) › Volume and spread pattern in connection with mQL (minimum Quantity Lubrication) Research and analysis all solutions developed in modern tooling requires comprehensive data collection as the basis for a thorough analysis. in-process measurement data and posterior examination are collected and presented in form of a report dealing with all relevant test aspects. Documentation capabilities The analysis is supported by both audio and video documentation, since the complete test cycle is recorded with our high definition aV equipment. naturally, you will get a DVD showing the whole process to go with the analysis report. The process documentation can also be supported by force/torque measurements, vibration analysis and tool wear characterisation. Small and big improvements The Testcenter gives you the chance to prepare new production methods – from small adjustments of individual machining sequences to optimisation of complete production processes. We quickly analyse the effect of existing tools as well as newly developed customised tools from our construction department. Own measuring lab The Testcenter draws on the expertise of our own accredited measuring lab. Here, the quality of workpieces and tools is documented using advanced and integrated measuring equipment – coordinate measuring machine, stylus perthometer and microscopes. Innovations in green machining The Kyocera Unimerco Testcenter tests both conventional lubrication and mQL (minimum Quantity Lubrication). mQL often involves better and more cost-effective lubrication. moreover, the method brings great environmental benefits. our new mQL spray test machine is equipped with Bielomatik 2-channel mist generator to ensure that every tool can provide efficient lubrication. The performance of mQL tools can be proved on testing machining centres, be it 1-channel system (GF agiecharmiles miKrom HPm 1150U) or 2-channel system (GroB G550). The KYOCERA UNIMERCO TestCenter tests both conventional lubrication and MQL (Minimum Quantity Lubrication). MQL often involves better and more cost-effective lubrication. Moreover, the method brings great environmental benefits. Following the latest trends in airframe assembly The Testcenter is equipped with the latest advanced and Personal Drilling Units (aDU/PDU) that are widely used in the aerospace industry. This gives an opportunity to test tools and evaluate the hole-making process of structural and stack materials before shipment to customers. www.kyocera-unimerco.com 3
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